Systematic maintenance of an API standard shale shaker preserves separation performance, extends equipment service life, and protects the investment in certified solids control equipment. Aipu provides comprehensive maintenance guidance developed from over 15 years of field experience.
Daily Inspection Checklist
Begin each shift with a structured visual inspection covering screen condition, vibration motor operation, electrical safety, and structural integrity. Check all screen panels for tears, holes, or excessive wear. Verify screen tension and retention hardware security. Listen for abnormal vibration patterns or bearing noise that may indicate developing motor issues. Check electrical connections, safety interlocks, and emergency stops. Document inspection findings to support trend analysis and predictive maintenance. These daily checks typically require less than 15 minutes but prevent issues that could cause hours of downtime.
Weekly Maintenance Tasks
Weekly maintenance adds depth to the daily routine. Clean screens thoroughly to remove accumulated blinding material. Check and torque all accessible fasteners, particularly motor mounting bolts and screen rail hardware. Inspect vibration isolation springs or mounts for sagging, cracking, or uneven compression. Verify electrical junction box seals and cable gland integrity. Review daily inspection records for developing trends. Aipu provides detailed torque specifications and inspection criteria in the equipment documentation package.
Monthly Service Requirements
Monthly service includes comprehensive structural inspection of welded joints for fatigue cracking, paying particular attention to motor mount areas and frame corners. Verify deck angle adjustment mechanism for full range of motion (-1 degree to +5 degrees on Aipu shakers). Lubricate motor bearings according to Aipu schedule using recommended grease specifications. Check motor current draw on all phases to verify balanced electrical operation. These monthly activities support the extended service life that API Q1 certified Aipu equipment is designed to deliver.
Documentation and Record Keeping
API Q1 certified Aipu shakers include comprehensive documentation packages that support systematic maintenance management. Maintenance records, inspection findings, and parts consumption data enable trend analysis and predictive maintenance planning. Good records also support equipment resale value and regulatory compliance documentation.
Partner with Aipu for certified quality. Contact us at info@aipusolidcontrol.com to discuss your requirements and discover the Aipu difference in API Q1 certified solids control equipment.
If you are interested in our solid control equipment and systems, you can contact us through info@aipusolidcontrol.com Contact Us
