A shale shaker equipment consists of several key components working together to achieve effective solids separation. Aipu Solids Control manufactures each component to exacting standards, ensuring that the complete shaker delivers reliable performance throughout its service life.
The Basket or Deck Assembly
The basket is the primary structure that holds the screens and receives the drilling fluid. Aipu fabricates baskets from heavy-gauge structural steel with full penetration welding at critical joints. Post-weld heat treatment relieves residual stresses and prevents fatigue cracking. The basket incorporates the screen bed where tensioned screen panels are mounted, the fluid distribution system that spreads incoming mud evenly, and the solids discharge chute at the end. Precision-machined screen support rails ensure uniform screen tension and prevent premature screen failure.
Vibration Motors
The motors are the heart of the shaker, generating the vibration energy that drives separation. Aipu uses premium-brand motors exclusively—Ital-Vibras, Martin, and Oli—selected for proven reliability in demanding industrial vibration applications. Motors are mounted in matched pairs on precision-machined surfaces to ensure balanced operation at 6.0G to 7.5G acceleration. Motor position determines the motion pattern: counter-rotating motors positioned to create linear, elliptical, or (in the Hunter-MGD series) dual-motion patterns selectable by the operator.
Screen Panels
Screens are the consumable component that performs the actual separation. Aipu provides screens in mesh sizes from API 40 to API 200, manufactured to API RP 13C specifications. Two frame material options are available: stainless steel for durability in abrasive applications, and composite for lighter weight and corrosion resistance with oil-based muds. The quick-change retention system allows screen replacement in minutes without specialized tools.
Vibration Isolation System
Isolation springs or mounts separate the vibrating basket from the stationary base, preventing vibration transmission to the rig structure while allowing the basket to move freely. Aipu selects isolation components rated for the dynamic loads and duty cycle of continuous operation at 6.0G to 7.5G. Proper isolation is essential for both equipment life and rig structural integrity.
Base Frame and Support Structure
The base provides a stable platform that supports the vibrating assembly. Aipu base frames include integrated fluid collection pans, lifting points for rig moves, and mounting provisions for rig floor installation. The adjustable deck angle mechanism, offering adjustment from minus 1 degree to plus 5 degrees, is integrated into the support structure for operator convenience.
Partner with Aipu for certified quality. Contact us at info@aipusolidcontrol.com to discuss your requirements and discover the Aipu difference in API Q1 certified solids control equipment.
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