Shale Shaker Equipment Data Logging Features

Comprehensive data logging capabilities transform shale shaker operation from an operator-dependent process into a documented, auditable record of solids control performance. Every motor start, parameter change, alarm event, and operating condition can be captured, timestamped, and stored for analysis, regulatory compliance, and continuous improvement. Aipu Solids Control provides integrated data logging functionality in its Hunter series shaker control systems, enabling operators to build a complete operational history that supports both real-time decision making and post-well analysis, all backed by API Q1 certified manufacturing at the 50,000 square meter Xi’an facility and over 15 years of experience.

Data Logging Architecture and Storage

The Aipu data logging system captures operating parameters from the shaker PLC at configurable sampling intervals, typically ranging from one second for high-resolution trend analysis to one minute for long-term archival storage. Parameters recorded include motor current for each motor, vibration amplitude, bearing temperatures, motor run status, operating hours accumulator, alarm events with type and timestamp, and operator actions such as start, stop, and speed changes. For the Hunter-MG4D double-deck configuration with 5.4 square meters of total screen area and 280 cubic meters per hour capacity, data logging separately tracks upper and lower deck parameters, providing the detail needed to understand performance differences between decks. The data is stored locally on the shaker control panel using industrial-grade solid-state memory with capacity for a minimum of 90 days of continuous operation at the highest sampling rate. Data files are formatted in open standards including CSV for compatibility with common analysis tools, and can be exported via USB drive, network file transfer, or automatic upload to a connected SCADA or IoT platform. All logged data carries UTC timestamps synchronized to the rig time server or GPS clock for accurate correlation with drilling parameters recorded by other systems.

Using Logged Data for Performance Improvement

The value of data logging is realized through analysis and action. Motor current trends reveal changes in the mechanical load on the shaker that may indicate screen blinding, excessive solids loading, or developing bearing problems. Vibration trend analysis using logged amplitude data can identify gradual increases that suggest screen wear, basket structural issues, or motor bearing degradation, enabling maintenance to be scheduled before failure occurs. Alarm frequency analysis shows which parameters most commonly trigger alarms and whether the underlying causes are being addressed or recurring, guiding root cause investigation. Operating hours logging provides accurate data for maintenance scheduling based on actual equipment usage rather than calendar estimates, optimizing the balance between preventive maintenance cost and reliability risk. For drilling contractors operating the Hunter-MG4T tandem configuration with 8.1 square meters and 420 cubic meters per hour capacity, data logging across all shaker units enables comparison of performance between identical machines, identifying units that may require maintenance attention before their condition affects separation quality. Aipu provides guidance on data analysis methods and can supply customized reporting templates that extract the most relevant information for specific operational roles. With logged data from shakers operating in more than 30 countries, the Aipu technical support team can benchmark individual shaker performance against the global fleet, providing operators with objective assessment of their equipment condition and recommendations for optimization.

Choose Aipu for API Q1 certified quality. Contact us at info@aipusolidcontrol.com to discuss your solids control requirements and discover why drillers worldwide trust Aipu equipment.