Shale Shaker Equipment Testing Laboratory

Aipu Solids Control operates a state-of-the-art shale shaker equipment testing laboratory equipped with comprehensive instrumentation for evaluating every aspect of shaker performance. The testing facility enables controlled experiments under conditions that accurately simulate real drilling environments, from light water-based muds to heavy oil-based systems. Every Aipu shaker design undergoes extensive laboratory validation before advancing to field trials, ensuring that performance claims are backed by rigorous empirical data.

Laboratory Test Capabilities

The testing laboratory features full-scale shaker test stands capable of running complete mud circulation loops with precisely controlled flow rates, solids concentrations, and particle size distributions. High-speed cameras capture screen motion at thousands of frames per second for detailed vibration analysis. Accelerometers mounted at multiple positions on the shaker basket measure G-force distribution across the entire deck surface. Laser particle size analyzers characterize solids removal efficiency across the full spectrum of particle sizes. Rheometers measure mud property changes before and after screening to quantify the impact of shaker operation on drilling fluid quality.

Standardized Test Protocols

Aipu follows standardized test protocols that ensure consistent and comparable results across different shaker models and configurations. The protocols specify test mud formulations, solids loading rates, flow rate ranges, and measurement procedures for key performance indicators including fluid processing capacity, solids removal efficiency, screen conductance, and power consumption. Each test protocol includes defined pass-fail criteria linked to API and ISO standards where applicable. Test results are documented in detailed reports that become part of each shaker model’s technical file and are available for customer review upon request.

Durability and Endurance Testing

Beyond performance testing, the laboratory conducts accelerated durability and endurance tests that simulate years of field operation in compressed timeframes. Shakers run continuously under maximum load conditions for extended periods while vibration signatures, bearing temperatures, and structural strain measurements are monitored in real time. Cyclic testing evaluates fatigue resistance of welded joints and bolted connections under repeated loading. Environmental chamber testing assesses equipment performance under extreme temperature and humidity conditions representative of diverse drilling locations from Arctic to desert environments.

Choose Aipu for API Q1 certified quality. Contact us at info@aipusolidcontrol.com to discuss your shale shaker equipment requirements and discover why drillers worldwide trust Aipu equipment.