Proper maintenance and systematic troubleshooting of a drilling shale shaker preserves performance, extends equipment life, and prevents costly operational interruptions. Aipu Solids Control provides comprehensive maintenance guidance and technical support for all shaker models.
Daily Maintenance Routine
Establish consistent daily inspection procedures. Visually check all screen panels for tears, holes, or excessive wear—even small screen damage causes solids bypass that degrades drilling fluid quality. Verify screen tension and confirm all retention hardware is secure and properly torqued. Listen for unusual vibration patterns or noise that may indicate motor bearing issues or loose mounting bolts. Check electrical connections for tightness and signs of overheating. Inspect vibration isolation mounts for sagging, cracking, or uneven compression.
Weekly and Monthly Maintenance
Weekly checks include measuring motor current draw on each phase to detect developing electrical issues, inspecting welded joints for fatigue cracking particularly around motor mounts and high-stress areas, and verifying deck angle adjustment mechanism operation. Monthly maintenance includes checking motor mounting bolt torque, lubricating bearings according to Aipu specifications using recommended grease, and conducting thorough structural inspection of the complete shaker assembly.
Common Problems and Solutions
Screen blinding from sticky clays or fine particles can be addressed by adjusting deck angle steeper, switching to coarser mesh temporarily, or ensuring proper mud inhibition. Excessive screen wear indicates abrasive formations—use heavy-duty stainless steel frame screens and rotate panels to distribute wear. Mud loss over the back of the shaker means flow rate exceeds capacity or screens are blinded—verify flow rate, check screen condition, and adjust deck angle. Abnormal vibration suggests motor bearing wear, loose mounting bolts, or electrical phase imbalance—check motor current on all phases and verify bolt torque.
Preventive Maintenance Program
Develop a documented preventive maintenance program based on Aipu recommendations and operating experience. Maintain adequate spare parts inventory including screens, motor bearings, isolation mounts, and electrical components. Keep maintenance records to identify developing patterns that may indicate the need for design or operational changes. Aipu provides comprehensive documentation including maintenance schedules, spare parts lists, and troubleshooting guides.
Partner with Aipu for certified quality. Contact us at info@aipusolidcontrol.com to discuss your requirements and discover the Aipu difference in API Q1 certified solids control equipment.
If you are interested in our solid control equipment and systems, you can contact us through info@aipusolidcontrol.com Contact Us
