How to Increase Capacity with API Certified Shale Shaker

Increasing the processing capacity of an API certified shale shaker can be achieved through operational optimization, configuration changes, or equipment upgrades. Aipu Solids Control provides multiple paths to higher throughput while maintaining separation quality.

Optimize Current Equipment Configuration

Before considering equipment upgrades, verify that the current shaker is operating at its full potential. Check for screen blinding that reduces effective area. Ensure even flow distribution across the full deck width. Optimize deck angle for maximum throughput. Select the coarsest screen that provides acceptable separation for the current drilling phase. These operational optimizations often recover significant capacity without any capital expenditure. Aipu provides guidance on optimizing each of these variables to help operators get maximum throughput from their existing equipment.

Upgrade to Larger Screen Area

When operational optimization cannot provide enough additional capacity, increasing screen area is the most direct path to higher throughput. Aipu offers a clear upgrade path within the Hunter series. Moving from a Hunter-MG3 at 120 cubic meters per hour to a Hunter-MG5 at 180 cubic meters per hour provides a 50 percent capacity increase. The Hunter-MG4D double-deck configuration doubles the effective screen area while maintaining a compact footprint. For maximum capacity, the Hunter-MG4T tandem arrangement provides 420 cubic meters per hour of processing capability. Each step in this upgrade path preserves the investment in spare screens, motors, and operator training.

Consider Multiple Shaker Configurations

Operating two or more shakers in parallel is often more practical and flexible than pushing a single unit to its limit. Parallel operation provides not only higher total capacity but also operational redundancy. If one shaker requires maintenance, the other can continue operating, albeit at reduced total throughput. Aipu tandem configurations are specifically designed for parallel operation, with integrated feed manifolds and coordinated controls that simplify setup and operation.

Scale your solids control capacity. Contact Aipu at info@aipusolidcontrol.com to discuss capacity upgrade options for your API certified shale shaker system.