How to Select Shale Shaker Equipment for a New Rig Build

Selecting the right shale shaker equipment for a new rig build is one of the most consequential decisions in rig design, as the shaker’s performance directly impacts drilling efficiency, fluid costs, and environmental compliance throughout the rig’s operational life. Aipu Solids Control works closely with rig builders, drilling contractors, and operators to ensure optimal shaker selection for each project.

Defining Shaker Requirements

The selection process begins with a thorough analysis of the rig’s intended operating envelope. Key factors include maximum circulation rate, anticipated solids loading from the formations to be drilled, available deck space and weight capacity, power availability, and the types of drilling fluid to be used. Deep, large-diameter hole sections with high penetration rates demand high-capacity shakers or multiple shaker configurations. Slim-hole or workover rigs with lower flow rates can use more compact units. Aipu’s application engineers work from the drilling program to calculate the required screen area and recommend configurations that provide adequate capacity with appropriate margin for peaks.

Configuration Options

Aipu offers multiple configuration options to match rig requirements. Single-deck linear motion shakers like the Hunter-MG3 and MG5 provide proven performance for standard applications. Double-deck configurations like the Hunter-MG4D offer two-stage separation in a single unit footprint, ideal where deck space is constrained. Tandem configurations pair two or more shakers with a common distribution system for the highest capacity requirements. For new rigs, Aipu also supplies integrated tank systems that incorporate the shakers with downstream solids control equipment in a compact, pre-plumbed package. Each configuration can be customized with options for motor brand, control system sophistication, and environmental protection level.

Lifecycle Considerations

Beyond initial specifications, selection should consider the equipment’s total lifecycle. API Q1 certification ensures manufacturing quality and traceability that supports long-term reliability. Common component platforms across Aipu’s product range simplify spare parts inventory management for multi-rig fleets. Global service and support availability reduces the risk of extended downtime from parts or technical support delays. Future upgrade paths preserve the ability to enhance capability as drilling requirements evolve. Aipu provides comprehensive proposals that address not just the equipment specification but the full support package — installation supervision, crew training, commissioning, and ongoing technical support — to ensure that the shaker selection delivers value throughout the rig’s operating life.

Choose Aipu for API Q1 certified quality. Contact us at info@aipusolidcontrol.com to discuss your shale shaker equipment requirements and discover why drilling professionals worldwide rely on Aipu solids control solutions.